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I've been meaning to redo the shed roof. I had planned on doing it in september, and here september is half over. Honestly, I would have gotten to it sooner but I was doing a lot of gardening. Okay, probably only as soon as last weekend. But now time is running out. Not many weekends left to work before the snow flies.

There were some shingles missing - for years. There was one spot where the plywood was open to the sky. The rain got in, soaked through the plywood, and dissolved the glue. It looked fine from inside the shed, but once I got the shingles off, it was clear that the shingles had been holding up the plywood, rather than the other way around. The gutters on each side were rusty and sagging in the middle. Some of the wood behind them was rotting away. Other wooden parts around the edges were rotted away, some completely. In one spot, it was rotted and/or separated enough that birds got inside and built a nest.

Last weekend I had some time, so I went out to look at things and make a plan. I failed. No clue. I knew that all I could do was start tearing things apart and see what I needed. So that's what I did. I took the day off work. I went out bright and early (meaning, before lunchtime), and started tearing things apart. I took the gutters off. I took off some of the fascia boards. I tore off all the shingles on the south side. I took the rest of the fascia boards off. I tore off the shingles at the bottom of the north side.

I was surprised at how steep it is. I could barely hang on, on the shingled part (sandpaper). I could only work up there by sitting on or hanging onto the peak. If I needed to reach far downward, I had to hook my foot over the peak, and sit on my calf (can you picture that?) Any farther down than that, I could only reach from below, on a ladder.

As I said, I started without a plan. I only had presence of mind last night, to call my friend to borrow some tools. I went over to his shop at a quarter to twelve last night, talked for an hour, and didn't get to bed until well after 1:00 (hence, the early start today). I still haven't called for a dumpster. Now, since I need to replace some plywood, I have to work out a way to get it home and then get it up on the roof. The station wagon is only 42" wide. I called a friend who works nearby, with trucks, to see if he could help. He called back and said he was in Chicago, and wouldn't be home until sunday. I can only thing of one other person with a truck, and I always call him for things. One more time. But he doesn't have his big truck this weekend. His only available vehicle can only hold a 4x6 sheet of plywood. I'd prefer a full sheet, but I can deal with that. But he can't help until late afternoon tomorrow. I wonder how far I can get before I need his help.

I'll have to assume my current plan is correct - I'd rather get his input first - and start cutting out the bad plywood. I think I have to cut off the bottom foot or two of the entire north side, and half the south side. And six feet of that one sheet. Ooh - if I get the plywood all cut down to two-foot strips, I can get it home in the wagon. I'll just have to use three two-foot sheets instead of one six-footer, in that one spot. Then I won't need him at all.

Now I have the problem of cutting the plywood off the roof. I set the blade of the circular saw at a 1/2" deep cut. Mark a chalk line, and try to cut it straight. Hmm, I wonder what I'll stand on. Oh, I'll nail one of the scrap boards down. I'm cutting that part off anyway. Okay, get the plywood replaced, put the fascia boards up, then the gutters. Might use plastic. Oops, what about the fascia boards on the ends of the roof? Those are going to be tricky.

Wish me luck.

Date: 2009-09-19 12:45 pm (UTC)From: [identity profile] mellary4.livejournal.com
Good luck! :)

Date: 2009-09-19 02:30 pm (UTC)From: [identity profile] low-delta.livejournal.com
Thanks!

So... what are you doing this afternoon?

Date: 2009-09-19 03:44 pm (UTC)From: [identity profile] mellary4.livejournal.com
Nothing as industrious as you that is for sure! :) Why are you looking for volunteers? LOL!

Date: 2009-09-20 02:20 am (UTC)From: [identity profile] low-delta.livejournal.com
I didn't actually need volunteers very often. A few times, when Cyn was out, I had her hand me stuff, when I was on the ladder. That was nice.

Date: 2009-09-19 04:30 pm (UTC)From: [identity profile] ranunculus.livejournal.com
I can't tell you how much plywood I've hauled home on the roof of my car.
Years ago I bought really cheapo roof racks, which, while they do work, do not fit the current car. They are a fraction of a step above simply throwing an old blanket over the top of the car.

1. Purchase a woven 1/4 or 3/16 nylon rope (high strength) available at most hardware stores. Whatever it is it needs to go through your doors when the door is open so you can tie the plywood to the roof going through the cab.

2. Tie the front edge of the plywood firmly together with a rope around them.

3. Run the rope around the plywood & car, going through the doors not the windows.

4. Tie the rope across the front edge of the plywood to the bumper, and ditto the back. Bonus points for capturing the corners of the plywood.

Don't go on the freeway.

Date: 2009-09-20 02:25 am (UTC)From: [identity profile] low-delta.livejournal.com
Sounds like it would work in a pinch. It would almost be easier for me to get a cart and walk it home. ;-) If I needed lots of sheets, Home Depot has a truck they rent out, for, like $30. But I wouldn't want to pay more to rent the truck, than I'm paying for the plywood.

Date: 2009-09-19 06:00 pm (UTC)From: [identity profile] ravenfeather.livejournal.com
GOOD LUCK~~~

Date: 2009-09-19 08:13 pm (UTC)From: [identity profile] marswalker.livejournal.com
before I started my porch roof project, I bought a book on roofs and gazebos, etc.

Nowadays instead of plain old ply, they're using medium or high density fiberboard.

It's very handy having a pickup, I purchased. moved, unloaded and built the whole porch roof by myself. I can't comfortably bring home anything more than about 10' long...

Good luck!!

Date: 2009-09-20 02:17 am (UTC)From: [identity profile] low-delta.livejournal.com
I can get six eight-foot two-by-fours in the mustang. I can get more than that in the Taurus wagon, but I have to be careful not to slam on the brakes, or they go through the dash. I can get a few ten-foot things in there too. If they're small enough, I set the ends on the dash. Bigger stuff hangs out the tailgate. I can leave the trunk open on the Mustang, too, and get ten-footers in. Sheet goods are a problem. I can do 40" wide by... seven feet? Fortunately, for this one, Home Depot cut my sheets so they fit in the car, and they worked well for me.

Maybe I'll get a trailer someday.

Date: 2009-09-20 03:26 am (UTC)From: [identity profile] marswalker.livejournal.com
I've actually taken 12' 2x4's, etc, in the truck with the tail gate down, but I was pretty nervous about it. It's only a 6' bed... so it makes me nervous.

Date: 2009-09-20 03:50 am (UTC)From: [identity profile] low-delta.livejournal.com
Did you have a buddy ride along, and lie across the ends to hold them down? ;-)

Date: 2009-09-20 05:07 am (UTC)From: [identity profile] marswalker.livejournal.com
Isaac Newton (gravity) held it in.... and luck.

Date: 2009-09-19 10:37 pm (UTC)From: [identity profile] pondhopper.livejournal.com
I hope it's all going well!
Good luck!

Date: 2009-09-20 02:13 am (UTC)From: [identity profile] low-delta.livejournal.com
No major problems. It was just slow going today.

Date: 2009-09-19 11:18 pm (UTC)From: [identity profile] marswalker.livejournal.com
Oh... gutters...

I've had good and bad luck with plastic snap-on gutters. They aren't ... er... snuff to the fascia boards enough - they don't tuck under the little overhang of shingles enough - to keep little drips from getting through.

I ended up using some white plastic "seam cover" (not sure what it's called)to go from under the flashing at the edge into the gutters, then all the drips coming down between the shingle line and gutter were eliminated.

What I did - a little different - was use radiant-barrier coated MDF instead of ply, and painted it all with thick roofing paint. Then I used that painted MDF and, put it on the roof with about 1/4 inch gaps, and filled the gaps with white roofing silicon. I put tarred felt on top of the MDF, and finally standard 45-year fiberglass/composite shingles on the top.

You shingle rows from left to right starting at the bottom. Cut the "first shingle" in half (or similar) on every other row. If you don't do this, ridges will form where the shingles overlap.

Date: 2009-09-20 01:25 am (UTC)From: [identity profile] low-delta.livejournal.com
Thanks. I didn't like the look of the plastic (hadn't seen it before yesterday), but it was less expensive than the aluminum, so I was considering it. I'm going to have a bit of an issue with the edge of the plywood. I've got some nice wide aluminum drip edge, and maybe I can overhang the shingles even more. And glue them down. The previous construction left the edges of the plywood exposed behind the top edge of the gutter, where it rotted.

Date: 2009-09-20 02:12 am (UTC)From: [identity profile] low-delta.livejournal.com
Just got back. Got aluminum. $132. More than I expected. Average item price was $3. That little stuff adds up.

You painted over radiant barrier? Will it still radiate?

I'm getting the cheapest shingles I can manage. I plan on replacing the shed in five to ten years. I've done roofing before. That's the easy part - especially with no vents or dormers! It's all the repair work that's such a pain.

Date: 2009-09-20 05:08 am (UTC)From: [identity profile] marswalker.livejournal.com
Eh... it was the only fiberboard they had, so it's what I got. :)

heh. It still seems to block cell phones.

Date: 2009-09-20 01:13 am (UTC)From: [identity profile] roadskoller.livejournal.com
I'm just sitting here, mentally trying to keep you from falling.
Jeez.
If you want to do a long/quick fix, FEMA's got these nifty blue tarp thingies that lots of New Orleans homes still sport.

Knowing you. The shed's going to be rentable when you're done with it.

Date: 2009-09-20 01:18 am (UTC)From: [identity profile] low-delta.livejournal.com
No, it won't be that nice. This one's going quick & cheap (in theory). Not FEMA cheap, just cheap for me. I'm hoping to replace the shed with a fancy new one in a few more years.

Oh, and thanks - I didn't fall.
Edited Date: 2009-09-20 01:18 am (UTC)

Date: 2009-09-20 01:27 am (UTC)From: [identity profile] roadskoller.livejournal.com
Oh c'mon. When you're done with it, for real....I'd like to see a really pretty trellis thingie on one side of it.

Date: 2009-09-20 05:10 am (UTC)From: [identity profile] marswalker.livejournal.com
You know, this afternoon I was looking at the RV and thinking... "I need a 12' high parking awning for this thing...." and now it's turning into a shed...

Date: 2009-09-20 02:28 pm (UTC)From: [identity profile] low-delta.livejournal.com
Heh. Nothing's ever perfect enough, is it? My shed is kinda cool, with two halves, and a covered breezeway, but...

1. It has no doors. I'm a little nervous about keeping my tractor out there.
2. One window doesn't have glass, and the frame is kinda broken.
3. It was cheaply built, and wearing out. The siding is some sort of fiberboard, and the rodents have gnawed through it, and dents cause it to disintegrate.
4. The concrete base is breaking up. It's in a low spot, so runoff seeps down into the ground, causing the floor to settle.
5. I'd like more space and room to work.

What RV?

Date: 2009-09-20 07:49 pm (UTC)From: [identity profile] marswalker.livejournal.com
Sounds like a useful if not showing-it's-wear shed. :)

A couple of years ago one of my friends worked at a studio storage facility. Paramount had 3-4 terry trailers that had been fitted as cast / director "rooms", just like you sometimes see on TV. These are fairly nice, 25', with all kinds of nice things in them.

Trailers similar to this were listed on ebay / craig's for over $5,000. I got the director's trailer for $1000. The guy who towed it here thought I'd paid perhaps as much as $7K, and said that's about as much as he'd have paid for it at most.

I'm considering selling it and buying 2 smaller trailers, a camping trailer and a utility "stuff" trailer. :)

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